HD51 Hydraulic 5.5 Ton Crimping Tool for HD51 Dies
The HD51 Medium Duty Hydraulic Crimper is the most popular hand operated hydraulic crimper. The HD51 is still lightweight at 4.6 pounds, but the 5.5 tons of die force and the larger die configuration extends the range of crimping capabilities to 2/0 AWG* conductors in many applications.
The HD51 Hydraulic Crimper utilizes rugged construction, lightweight materials, and comfortable handle grips for the best ergonomic advantage.  The number of handle closures required to complete the crimp is reduced by the larger and more efficient hydraulic pump system. Other features are the following:
- Length: 14 inches (356 mm)
- Weight 4.6 pounds (2.08kg)
- Crimp force: 5.5 tons (48.93kN)
- Automatic relief valve to prevent
over-compression
- Release lever for relaxing crimp
pressure and opening dies
- 180º rotating head for ease in
confined work areas.
WIRE RANGE: (#12 to #2/0 AWG
in many power applications, and
.700 (17.78mm) in coaxial hexagonal crimping.
The XHD51 Remote Hydraulic Crimp Head is a preferred solution for high yield applications on production lines and maintenance rework centers. A pumping system provides the hydraulic power to the remote crimping head, and the crimp head can be mounted in a stationary position, or used as a hand-held tool. The recommended hydraulic pump is the versatile HPU11M air powered pump. Other specifications that apply to the XHD51 are the following:
- Length: 7.1 inches (180.3mm)
- Weight 3.85 pounds (1.74kg)
- Crimp force: 5.5 tons (48.93kN)
The DMC1383 Tool Kit contains the HD51 hand tool and all the dies for crimping insulated and uninsulated terminals and splices size 8 through 2/0. This tool kit is contained in a metal case with foam inserts that have contoured tool cavities, laminated instruction sheets permanently attached on a ring binder, and contents charts identifying the location of each tool.
HD51 TOLL SERIES DIES |
P/N |
"A"
CAVITY |
"A" LENGTH |
"B"
CAVITY |
"B" LENGTH |
APPLICATION |
INDENTS |
GAGE |
| HD51-101 |
.325 HEX |
.125 |
.216 HEX |
.187 |
.325 / .216 Hexes |
|
|
| HD51-105 |
.170 GAGE |
.250 |
|
|
#8 Insulated Terminals |
|
G682 |
| HD51-106 |
.202 GAGE |
.312 |
|
|
#6 Insulated Terminals |
|
G683 |
| HD51-107 |
.254 GAGE |
.375 |
|
|
#4 Insulated Terminals |
|
G684 |
| HD51-110 |
.530 HEX |
.365 |
|
|
.530 Hex |
|
|
| HD51-112 |
.440 HEX |
.358 |
.538 HEX |
.358 |
.440 / .538 Hexes |
|
|
| HD51-113 |
.312 GAGE |
.470 |
|
|
#2 Insulated Terminals |
|
G801 |
| HD51-114N |
.135 GAGE |
.312 |
|
|
#8 Uninsulated Terminals |
Single |
G744 |
| HD51-115N |
.176 GAGE |
.312 |
|
|
#6 Uninsulated Terminals |
Single |
G745 |
| HD51-116N |
.206 GAGE |
.312 |
|
|
#4 Uninsulated Terminals |
Single |
G746 |
| HD51-117N |
.265 GAGE |
.312 |
|
|
#2 Uninsulated Terminals |
Single |
G747 |
| HD51-118N |
.135 GAGE |
.312 |
|
|
#8 Uninsulated Terminals |
Double |
G744 |
| HD51-119N |
.176 GAGE |
.312 |
|
|
#6 Uninsulated Terminals |
Double |
G745 |
| HD51-120N |
.206 GAGE |
.312 |
|
|
#4 Uninsulated Terminals |
Double |
G746 |
| HD51-121N |
.265 GAGE |
.312 |
|
|
#2 Uninsulated Terminals |
Double |
G747 |
| HD51-122N |
.275 GAGE |
.470 |
|
|
#1/0 Uninsulated Terminals |
Single |
G749 |
| HD51-123N |
.275 GAGE |
.470 |
|
|
#1/0 Uninsulated Terminals |
Double |
G749 |
| HD51-124N |
.370 GAGE |
.470 |
|
|
#2/0 Uninsulated Terminals |
Double |
G750 |
| HD51-125N |
.370 GAGE |
.470 |
|
|
#2/0 Uninsulated Terminals |
Single |
G750 |
| HD51-127 |
.445 HEX |
.250 |
.395 HEX |
.200 |
.445 / .395 Hexes |
|
|
| HD51-128 |
.410 GAGE |
.470 |
|
|
#1/0 Insulated Terminals |
|
G854 |
| HD51-129 |
.404 GAGE |
.470 |
|
|
#2/0 Insulated Terminals |
|
G855 |
| HD51-130-1 |
R .100,
H .300 |
|
|
|
#2 - #8 Uninsulated
Needs HD51-131-2
or HD51-132-2 |
Single
(MALE) |
|
| HD51-131-2 |
R .275 |
|
R .145 |
|
#2 & #8 Uninsulated
Needs HD51-130-1 |
Single (FEMALE) |
G744
G747 |
| HD51-132-2 |
R .219 |
|
R .188 |
|
#4 & #6 Uninsulated
Needs HD51-130-1 |
Single (FEMALE) |
G745
G746 |
| HD51-133-2 |
.312 GAGE |
|
.170 GAGE |
|
#2 & #8 Insulated
Needs HD51-113-1 for #2
& HD51-105-1 for #8 |
(FEMALE) |
G801 (#2)
G682 (#8) |
| HD51-134-2 |
.202 GAGE |
|
.254 GAGE |
|
#4 & #6 Insulated
Needs HD51-106-1 for #6
& HD51-107-1 for #4 |
(FEMALE) |
G683 (#6)
G684 (#4) |
| HD51-138 |
.377 HEX |
.435 |
|
|
#2 Uninsulated .377 Hex
MS90485-2 Equiv. |
MS90485-2 Equiv. |
|
| HD51-139 |
.587 HEX |
.400 |
|
|
.587 Hex |
|
|
| HD51-140 |
.956 HEX |
|
.500 HEX |
|
.956 & .500 HEX |
|
|
| HD51-144 |
.140 HEX |
.470 |
|
|
.130 Hex |
|
|
| HD51-148 |
.216 HEX |
|
|
|
.216 Hex |
|
|
| HD51-149 |
.660 HEX |
.400 |
|
|
.660 Hex |
|
|
| HD51-150 |
.352 HEX |
.470 |
|
|
AB Twinax Pin & Socket Contacts |
|
|
| HD51-152 |
.304 GAGE |
.470 |
|
|
Packard Hughes .437 Ferrules |
|
|
| HD51-154 |
.339 GAGE |
.437 |
|
|
MS25036 #1
MS23002-1 Equiv. |
|
G726 |
| HD51-157 |
|
|
|
|
#10 Flag Terminal |
|
|
| HD51-159 |
.312 GAGE |
.470 |
|
|
#2 AWG Insulated |
Elongated Hex |
|
| HD51-160 |
.500 HEX |
1.300 |
|
|
#2 Uninsulated
For Aluminum Wire |
|
|
| HD51-162 |
.218 |
.470 |
|
|
.218 HEX |
|
|
| HD51-163 |
.210 HEX |
.470 |
|
|
#8 AWG Uninsulated |
HEX |
G720 |
| HD51-164 |
.240 HEX |
.470 |
|
|
#6 AWG Uninsulated |
HEX |
G721 |
| HD51-165 |
.299 HEX |
.470 |
|
|
#4 AWG Uninsulated |
HEX |
G722 |
| HD51-166 |
.417 HEX |
.470 |
|
|
#1 AWG Uninsulated |
HEX |
G834 |
| HD51-167 |
.456 HEX |
.470 |
|
|
#1/0 AWG Uninsulated |
HEX |
G835 |
| HD51-168 |
.500 HEX |
.470 |
|
|
#2/0 AWG Uninsulated |
HEX |
G836 |
*Wire range will vary depending on wire and terminal/contact.
|
