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Open Frame Crimp ToolsM22520/5-01 (HX4) & M22520/10-01 (HX3) The DMC HX4 and HX3 series crimp tools feature a system of interchangeable dies which eliminate the need of separate fixed die crimp tools for each and every different application. Tremendous flexibility and cost advantages exist with this crimping system due to the wide variety of interchangeable dies which are available for these tool frames. As
new requirements evolve, a new set Crimping dies are snapped into the tool frame and retained in place by internal spring clips. They may be permanently secured, if desired, by driving a roll pin into the holes provided. The tool frames are equipped with a positive ratchet assembly which controls complete handle movement in both directions. Hexagonal crimp dies are available in a variety of combinations having single, double, and even triple cavity design. These dies accommodate most coaxial and biaxial connectors and contacts conforming to MIL-C-39012, MIL-C-39029, and numerous proprietary configurations. Other designs are available for coaxial connections requiring different termination techniques . Dies in various crimp patterns are also available for insulated and uninsulated terminal lugs, wire splices and end caps relating to M7928, MS17143, MS25036, MS25181, MS27429, MS25274, MS20659, M81824, MS21003 through MS21015, and commercial part numbers. Several power contacts too large for conventional hand tools are also covered by interchangeable dies for the standard tool frame (HX4). If your application requirement
is not already covered by one of our standard dies our engineering department will be pleased to discuss a design to suit your needs. The HX4 is 11 in length and weighs approximately 21 oz. DMC169A (M83521/7-01) &
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Common Hex Dies for HX4, HXE4B, HX23, HD37, HDE37B & EHCY |
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DIE P/N |
DIE CLOSURE DIMENSIONS |
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DMC |
MILITARY |
NATIONAL STOCK |
A |
LENGTH |
B |
LENGTH |
| HX4 | M22520/5-01 | 5120-01-335-8575 | Standard Crimp Tool Frame | |||
| HXE4B | N/A | N/A | Battery Powered Hydraulic Crimp Tool Frame | |||
| HX23 | N/A | N/A | Pneumatic Crimp Tool Frame | |||
| HD37 | N/A | N/A | Hydraulic Crimp Tool Frame | |||
| HDE37B | N/A | N/A | Battery Powered Hydraulic Crimp Tool Frame | |||
| EHCY | N/A | N/A | Electro-Hydraulic Crimp Tool Frame | |||
| Y200P | M22520/5-02 | 5120-01-335-8244 | .091 | .090 | .068 | .270 |
| Y196 | M22520/5-03 | 5120-01-335-8245 | .128 | .325 | .105 | .325 |
| Y152 | M22520/5-04 | 5120-01-335-8246 | .138 | .090 | .118 | .270 |
| Y197 | M22520/5-05 | 5120-01-335-8247 | .213 | .325 | .178 | .325 |
| Y203 | M22520/5-06 | 5120-01-335-8248 | .128 | .094 | ||
| Y195 | M22520/5-07 | 5120-01-335-8249 | .255 | .325 | ||
| Y215 | M22520/5-08 | 5120-01-335-8250 | .128 | .375 | ||
| Y204P | M22520/5-09 | 5120-01-335-8251 | .178 | .400 | .068 | .093 |
| Y189 | M22520/5-10 | 5120-01-335-8252 | .160 | .400 | ||
| Y205P | M22520/5-11 | 5120-01-335-8253 | .213 | .400 | .068 | .093 |
| Y206P | M22520/5-13 | 5120-01-335-8254 | .255 | .400 | .068 | .093 |
| Y207P | M22520/5-15 | 5120-01-335-8255 | .263 | .400 | .068 | .093 |
| Y193 | M22520/5-17 | 5120-01-335-8256 | .118 | .375 | ||
| Y142 | M22520/5-19 | 5120-01-335-8257 | .255 | .400 | .213 | .400 |
| Y149 | M22520/5-21 | 5120-01-335-8258 | .475 | .400 | ||
| Y145 | M22520/5-23 | 5120-01-335-8259 | .384 | .400 | ||
| Y110P | M22520/5-25 | 5120-01-335-8260 | .429 | .400 | .100 | .120 |
| Y151 | M22520/5-27 | 5120-01-335-8261 | .532 | .400 | ||
| Y109P | M22520/5-29 | 5120-01-335-8262 | .324 | .400 | .100 | .120 |
| Y150 | M22520/5-31 | 5120-01-335-8263 | .501 | .400 | ||
| Y136 | M22520/5-33 | 5120-01-335-8264 | .343 | .400 | .105 | .400 |
| Y137 | M22520/5-35 | 5120-01-335-8265 | .324 | .400 | .128 | .400 |
| Y138 | M22520/5-37 | 5120-01-335-8266 | .314 | .400 | .151 | .400 |
| Y139 | M22520/5-39 | 5120-01-335-8267 | .309 | .400 | .160 | .400 |
| Y140 | M22520/5-41 | 5120-01-335-8268 | .290 | .400 | .178 | .400 |
| Y141 | M22520/5-43 | 5120-01-335-8269 | .268 | .400 | .197 | .400 |
| Y143 | M22520/5-45 | 5120-01-335-8270 | .231 | .400 | .218 | .400 |
| Y144 | M22520/5-47 | 5120-01-335-8271 | .359 | .400 | ||
| Y146 | M22520/5-49 | 5120-01-335-8292 | .401 | .400 | ||
| Y147 | M22520/5-51 | 5120-01-335-8293 | .431 | .400 | ||
| Y148 | M22520/5-53 | 5120-01-335-8294 | .454 | .400 | ||
| Y102 | M22520/5-55 | 5120-01-335-8295 | .324 | .400 | ||
| Y209P | M22520/5-57 | 5120-01-335-8296 | .213 | .400 | .100 | .120 |
| Y208P | M22520/5-59 | 5120-01-335-8297 | .255 | .400 | .100 | .100 |
| Y178 | M22520/5-61 | 5120-01-335-8298 | .429 | .400 | ||
| Y314P | M22520/5-63 | 5120-01-335-8299 | .263 | .400 | .091 | .091 |
| Y501 | M22520/5-100 | 5120-01-335-8300 | Pre-Insulated Terminal Crimp 26-10 AWG | |||
| Y527 | M22520/5-101 | 5120-01-335-8301 | Pre-Insulated Splice Crimp 26-20 AWG | |||
| Y539 | M22520/5-102 | 5120-01-335-8302 | Splice Crimp 12-16 AWG | |||
| Y540 | M22520/5-103 | 5120-01-335-8303 | Splice Crimp 16-26 AWG | |||
| Y631 | M22520/5-105 | 5120-01-361-9554 | .218 | .307 | ||
| ♦ Die part numbers ending in "P" indicate the the die set has an alignment pin. | ||||||
Common Hex Dies for HX3 & PHX3 |
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DIE P/N |
DIE CLOSURE DIMENSIONS |
|||||
DMC |
MILITARY |
NATIONAL STOCK |
A |
LENGTH |
B |
LENGTH |
| HX3 | M22520/10-1 | 5120-01-335-8582 | Miniature Crimp Tool Frame | |||
| PHX3 | -- | -- | Pneumatic Crimp Tool Frame | |||
| X115S | M22520/10-2 | 5120-01-335-8304 | .091 | .090 | .068 | .270 |
| X103 | M22520/10-3 | 5120-01-335-8305 | .255 | .325 | ||
| X123 | M22520/10-4 | 5120-01-335-8277 | .138 | .090 | .118 | .270 |
| X101 | M22520/10-5 | 5120-01-335-8278 | .128 | .325 | .105 | .325 |
| X125 | M22520/10-6 | 5120-01-335-8279 | .160 | .400 | ||
| X102 | M22520/10-7 | 5120-01-335-8280 | .213 | .325 | .178 | .325 |
| X140 | M22520/10-8 | 5120-01-335-8281 | .128 | .093 | ||
| X129 | M22520/10-9 | 5120-01-335-8282 | .118 | .327 | ||
| X136 | M22520/10-10 | 5120-01-335-8283 | .128 | .375 | ||
| X225 | M22520/10-11 | 5120-01-335-8284 | .105 | .400 | ||
| X118 | M22520/10-13 | 5120-01-335-8285 | .128 | .400 | ||
| X226 | M22520/10-15 | 5120-01-335-8286 | .151 | .400 | ||
| X149 | M22520/10-17 | 5120-01-335-8287 | .178 | .400 | ||
| X147 | M22520/10-19 | 5120-01-335-8288 | .197 | .400 | ||
| X144 | M22520/10-21 | 5120-01-335-8289 | .213 | .400 | ||
| X155 | M22520/10-23 | 5120-01-335-8290 | .218 | .400 | ||
| X156 | M22520/10-25 | .231 | .400 | |||
| X187 | M22520/10-27 | 5120-01-335-8291 | .255 | .400 | ||
| X515 | M22520/10-100 | 5120-01-335-8272 | Terminal/Splice Crimp 12-10 AWG | |||
| X511 | M22520/10-101 | 5120-01-335-8273 | Terminal/Splice Crimp 26-14 AWG | |||
| X525 | M22520/10-102 | 5120-01-335-8274 | Terminal/Splice Crimp 26-24 AWG | |||
| X527 | M22520/10-103 | 5120-01-335-8275 | Splice Crimp 16-12 AWG | |||
| X528 | M22520/10-104 | 5120-01-335-8276 | Splice Crimp 26-16 AWG | |||